Xueyan Chen
Design of a Swappable Battery System for a Low Voltage Urban Battery Electric Vehicle.
Rel. Andrea Tonoli, Eugenio Tramacere, Stefano Favelli. Politecnico di Torino, Corso di laurea magistrale in Automotive Engineering (Ingegneria Dell'Autoveicolo), 2025
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Abstract
With the rapid development of urban low-voltage electric vehicles (EVs) in fields such as short-distance travelling and logistics and delivery, the issues of range and charging efficiency are becoming more and more evident. The traditional fixed charging method has limitations such as long charging time and high cost of infrastructure construction, which affects the user experience and market penetration. In this thesis, an innovative battery swap system is designed for the M1 class of urban passenger cars, represented by the Fiat 500e. The study transforms the original 400V high-voltage power architecture into a modular 48V low-voltage system, which improves safety while providing greater scenario compatibility for battery swap operations.
The study firstly systematically sorted out the strategies and patent layouts of the world's mainstream power swap technologies, classified and analyzed them from the viewpoints of battery module form, swapping method and interface design, which provided theoretical support for this design
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