Andrea Giuseppe Pollicino
Additive Manufacturing and Metal Replacement in the Automotive field: the case study of a headlight protection grid.
Rel. Eleonora Atzeni. Politecnico di Torino, Corso di laurea magistrale in Automotive Engineering (Ingegneria Dell'Autoveicolo), 2023
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Abstract
Over the past years, the more and more stringent regulations on environmental impact of automotive industry have pushed manufacturers to strive for new solutions in terms of weight reduction. This phenomenon is translated in the well-known procedure of metal replacement, which has been present in the automotive world for a few decades but is lately gaining traction; this is thanks to the rising of a new series of polymer which can compete with the main metals used in the automotive world (steel and aluminium). To this day, metal replacement is adopted principally through the substitution of metal parts with plastic ones, in the majority of case injection moulded, while Additive Manufacturing, another process which is constantly spreading in the industry, is rarely taken into consideration.
The aim of this work is, after a brief excursus on both Metal Replacement and Additive Manufacturing and their use in the Automotive industry, to individuate an appropriate case study where these two approaches can be combined, selecting a component which is actually made of metal and could result equally or more competitive if produced in polymeric material through Additive Manufacturing
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