Mustafa Safa Cinkilic
Numerical Investigation of Supersonic Gas Flow in a Convergent–Divergent Nozzle for Close-Coupled Gas Atomization.
Rel. Federico Simone Gobber. Politecnico di Torino, Corso di laurea magistrale in Ingegneria Dei Materiali Per L'Industria 4.0, 2026
Abstract
Gas atomization is widely employed for the production of metallic powders used in powder metallurgy and additive manufacturing due to its high productivity and ability to generate fine particle size distributions. In this work, the aerodynamic behaviour of a close-coupled gas atomizer was investigated through computational fluid dynamics (CFD) simulations developed in ANSYS Fluent 2026. A steady-state, single-phase, two-dimensional axisymmetric model of the nozzle assembly was implemented. Supersonic argon flow was simulated for inlet pressures ranging from 20 to 80 bar, discharging into an environment maintained at 1.5 bar. The simulations aimed to evaluate gas flow characteristics, jet plume morphology and mass flow rate through the atomization nozzle.
The numerical results successfully captured the main flow features associated with supersonic gas expansion, including shock diamonds, Mach disks and recirculation zones within the atomization chamber
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