Greta Marchese
Laser Powder Bed Fusion of AlSi10Mg lattice for structural applications.
Rel. Abdollah Saboori. Politecnico di Torino, Corso di laurea magistrale in Ingegneria Meccanica (Mechanical Engineering), 2025
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Abstract
Additive manufacturing (AM) includes a series of production technologies that build three-dimensional components layer over layer starting from digital CAD models, enabling the fabrication of parts often impossible or too expensive to produce using conventional methods. Additive manufactured lightweight and topology optimized parts are particularly advantageous for aerospace, automotive, biomedical and energy applications. Among AM techniques, Laser Powder Bed Fusion (LPBF) is widely used in metal additive manufacturing to create complex geometries with high precision. The adoption of Design for Additive Manufacturing (DfAM) principles, including functional grading, further enhances the potential of AM by allowing spatial variation of structural properties, optimizing stiffness, strength, and energy absorption of the components.
This thesis investigates the design, fabrication, and mechanical characterization of AlSi10Mg functionally graded lattice structures with varying strut and wall thickness along their length
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