Folco Perego
In Situ Control of the Phase and Grain Microstructure of 316L Stainless Steel during Directed Energy Deposition.
Rel. Daniele Ugues, Milena Salvo. Politecnico di Torino, Master of science program in Materials Engineering For Industry 4.0, 2025
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Abstract
Controlling grain structure in metal additive manufacturing (AM) is critical for mitigating anisotropic mechanical behavior caused by columnar grain growth along the build direction. Grain refinement not only reduces hot cracking susceptibility but also enhances mechanical performance via the Hall–Petch effect. This study explores the feasibility of in-situ grain refinement in 316L stainless steel fabricated by Directed Energy Deposition (DED) through the direct injection of titanium (Ti) particles into the melt pool. Unlike premixed powders, which often exhibit non-uniform distribution due to differences in density, morphology, and gas interactions, direct Ti injection provides real-time control over alloying composition and enables local microstructural tailoring.
A systematic parametric study was conducted by varying nozzle velocity (up to 10,000 mm/min), Ti feed rate, and the number of rescanning passes to evaluate their combined effect on microstructure, inclusions, and the transition from coarse columnar grains to fine equiaxed grains
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