Tiziano Salvatore
Model-Based Software Development and Testing of a Vehicle Control Unit for an Electric Retrofit Kit.
Rel. Marco Vacca. Politecnico di Torino, Master of science program in Mechatronic Engineering, 2025
Abstract
This thesis is based on a retrofit kit project aimed at converting vintage vehicles into electric ones. Specifically, it focuses on the model-based software development of the Vehicle Control Unit (VCU), the kit component responsible for regulating and supervising vehicle operations. In preparation for the work, a comprehensive study of electric vehicles was conducted, covering history, the state of the art, topologies, and key components. Subsequently, the existing VCU algorithm, implemented in LabVIEW®, was thoroughly analyzed to gather requirements and understand specifications. Documentation and schematic representations were produced to map the control logic, by tracking the variables flow and structuring a data dictionary.
The core of the work involved porting the LabVIEW-based code into Simulink® environment, eliminating redundant code and fixing inconsistencies in the process
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