Gisela Alesso
Development of a Material Requirements Planning Extension Tool for a Multinational Automotive Seating Company.
Rel. Domenico Augusto Francesco Maisano. Politecnico di Torino, Corso di laurea magistrale in Ingegneria Gestionale (Engineering And Management), 2024
Abstract
The present thesis addresses the development, integration, and evaluation of an extension tool designed to enhance the capabilities of the existing Material Requirements Planning (MRP) system at Lear Corporation. Conducted in a real-world industrial setting, the study specifically focuses on the AutoTech supplier and aims to provide scalable solutions applicable to other suppliers and plants within Lear Corporation. The development of this tool is driven by inherent limitations in the current MRP system, which struggles to meet the specific needs of daily suppliers with high volumes. The primary goal of this research is to improve the efficiency of material planning processes by reducing time consumption, human errors, and inefficient resource utilization.
The MRP Extension Tool comprises two components: one ensures the accuracy of input data, while the other, the Accelerator, addresses logistical challenges by scheduling materials over a ten-day period, subdividing truckloads within a day, and verifying customer demand against capacity
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