Elena Cesana
Automatic painting plant in Merlo SpA: digitalization of pre-assembly workstations, plant interconnection and tracking of material production flow.
Rel. Maurizio Schenone. Politecnico di Torino, Corso di laurea magistrale in Ingegneria Meccanica (Mechanical Engineering), 2023
Abstract
The Merlo Group, a technological leader company in the design and manufacture of telescopic handlers, is gradually starting a process oriented towards digital transformation, with high investments in robot applications, innovation, automation projects and new technologies in line with Industry 4.0 optics. The company has recently invested in the installation and commissioning of a new automated paint shop, the VER50, for the liquid electrostatic painting of Merlo telehandlers’ components by anthropomorphic robots. The VER50 plant will entirely replace the previous manual paint shop, so the entire painting process of axles, tie-rods and hydraulic cylinders will change from manual to automatic, thus increasing the machines' daily production and achieving component repeatability and a higher level of standardization.
The VER50 project aims to digitalize the manual workstations for the assembly of mechanical components and the processes upstream of the painting phase, hence optimizing the traceability of material flow within the pre-painting processes and streamlining the passage of data at the IT level
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