Stefano Di Falco
Optimisation of process parameters for Directed Energy Deposition (DED) of IN718 nickel-based superalloy.
Rel. Sara Biamino, Abdollah Saboori, Giulio Marchese. Politecnico di Torino, Corso di laurea magistrale in Ingegneria Dei Materiali, 2019
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Abstract
In this Thesis assignment, the goal was to find the optimum process parameters to produce Inconel 718 alloy via Directed Energy Deposition (DED). Therefore, for this purpose, the experimental analysis considered three different steps in which the optimum process parameters are achieved step by step. More in detail, the characterisation regarded: 40 “Single Scan Tracks” (SSTs), 24 “Single Layers” (SLs) and 3 “Cubes”. Indeed, the laser-related parameters like laser power (P), laser scan speed (SS) were selected according to the SSTs analysis, whereas the optimum hatching distance (Hd) was estimated according to the SLs. The best melt pool in terms of residual defect and geometrical regularity was chosen as the best-deposited melt pool, and accordingly, the process parameters associated with that melt pool were selected as the optimum parameters.
Thereafter, the best Hd were considered according to the cross-section analysis of SLs in which the densest SLs with the most surface regularity revealed the optimal Hd
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