Mahta Khorramian
Impact of Surface Post-Treatments on the Properties of Additively Manufactured Ti-6242 Alloy.
Rel. Abdollah Saboori. Politecnico di Torino, Corso di laurea magistrale in Ingegneria Dei Materiali Per L'Industria 4.0, 2025
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Abstract
Impact of Surface Post-Treatments on the Properties of Additively Manufactured Ti-6242 Alloy Abstract Metal additive manufacturing is an advancing technology enabling the creation of complex parts; however, these parts often exhibit poor surface quality and defects that can negatively impact performance, particularly fatigue and wear resistance. This study investigates the effects of various surface post-treatments—grinding, laser polishing, tumble finishing, and chemical polishing—on Ti-6Al-2Sn-4Zr-2Mo (Ti-6242) parts produced via laser powder bed fusion (L-PBF). Initial work focused on optimizing L-PBF parameters to produce dense, low-defect samples fabricated using a Print Sharp 250 L-PBF machine. Samples were evaluated for density using the Archimedes method and X-ray computed tomography, while surface roughness and quality were assessed.
Surface treatment techniques included manual grinding with silicon carbide papers, wet tumbling for 3 hours with ceramic abrasives, chemical polishing in a controlled solution, and laser remelting with varying parameters
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