Pietro Sciandra
Development and experimental validation of prognostic algorithms for electromechanical actuators.
Rel. Paolo Maggiore, Matteo Davide Lorenzo Dalla Vedova, Pier Carlo Berri, Gaetano Quattrocchi. Politecnico di Torino, Corso di laurea magistrale in Ingegneria Aerospaziale, 2020
Abstract
In this thesis, the development and construction process of a test bench capable of simulating the operation of an electromechanical actuation system for a secondary flight control surface is analysed and a High-Fidelity numerical model (HF) developed in Simulink is validated with it. The test bench consists of an actuation module, consisting of a sinusoidal brushless motor, power module, microbox PC and control unit developed by Siemens and a planetary gearbox, designed and manufactured entirely within the Politecnico di Torino, using the Fused Deposition Modelling (FDM) additive manufacturing technique. A transmission made with a roller chain connects this first module to the braking module, thanks to which it is possible to apply a braking torque directly to the motor output shaft, in order to simulate the action of external forces.
After some initial system tests, it was necessary to modify parameters and elements of the Simulink HF model to obtain the same trends and to ensure better response, a genetic algorithm was used to optimally set seven parameters
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